泊头市益弘铸造机械有限公司座落于"中国铸造之乡"-泊头,公司主营产品有全自动水平无箱造型机、全自动铸造流水线、全自动制芯机等。
全自动水平无箱造型机

 一、全自动水平无箱造型机 

 

       ZDST系列造型机采用水平分型脱箱式造型方式,适用于阀门、机械部件、汽车配件、液压配件、管件、扣件等小型铸件的造型生产,适应生产球铁、灰铁、玛钢、有色金属等材质。主要特性如下:

ZDST series molding machine adopts horizontal parting box molding method, applicable to the valves, machinery parts, auto parts, hydraulic parts, pipe fittings, fasteners and other small molding of casting production, and adapt to the production of ductile iron, grey iron, malleable cast iron, non-ferrous metal materials, etc. Main features are as follows: 

●全自动一键式操作,无需专业造型工人,节省大量昂贵的造型技术工人工资

 

Fully automatic operation, do not need professional model workers, save a lot of expensive salary of molding technology workers

 


 

1)每次完整造型过程只需按动一次启动按钮(不下芯工况);

Just press a button every time of a complete molding process (no core condition)

(2)如果是需下芯的工件,程序选择后,压实工序后自动停止,下芯完毕,按动合模按钮,程序自动完成至最后工序。

If it is to be the core of the artifacts, after the selection process, automatic stop after compaction process, press the mode button after core finished, the program automatically to the last working procedure.

 (3)操作熟练后,还可以开启连续全自动模式,操作更加简易。

 

It also can open continuous automatic mode after operation skilled , the operation will be more simple.

●水平分型,方便下芯工作 Horizontal partingconvenient to put down core

   水平分型模式,方便下芯的工件造型,尤其适合型芯比较复杂的工件,更解决了盘状工件垂直分型时的重量分布不均问题,从而使适应范围更广。

The mode of horizontal parting can convenience of put down core, especially for core complex artifacts, solved more disk artifacts problem of uneven weight distribution of vertical parting, which adapt to a wider range.

●铸型硬度:Mold hardness
  采用不间断的位置检测装置代替行程开关,使铸型硬度可以根据不同铸件的要求简单的自由调节,只需调整几个参数即可完成,

十分方便迅速。铸型硬度最高可以85-90度

 

Using continuous position detection device instead of stroke switch, can make the mold hardness according to the requirements of different casting simple free adjustment, only need to adjust several parameters to complete, very convenient and quickly. Mold hardness can top 85-85 degrees

●可以利用现有的双面模板,节省模具投资 Can make use of the existing template, save investment

           现有的双面模板只需四只螺钉固定,5分钟内更换完毕不但节省模具投资而且适应较频繁更换模型的工作

 

 Existing double template only four screws, 5 minutes completed not only save investment and adapt to the frequent replacement of the model work

 

 

 
●自主知识产权,部件全部优质化 Independent intellectual property rights, parts are all optimization

 
       主要电器原件采用日本和泉、德国西门子产品;液压泵采用上海大众的优质产品;气动元件采用国内一流的原厂部件和进口产品;保证了整机的稳定性。

The main electric elements adopt Japan and Germany's Siemens products. Hydraulic pump USES the high quality products of Shanghai Volkswagen. The pneumatic component uses the original factory parts and domestic first-class imported products. Make ensure the stability of the machine.

 

 

●合型精度:Closed mold accuracy

   造型、合型均在高精度导柱定位的模板、砂箱系统中进行,不再依靠合箱销套。重复定位精度很高大大提高,减少错箱率。
Molding and type are all processing in high precision guide pin positioning template and sand box system, no longer rely on tanks on pin sets. High repeat positioning accuracy is greatly increased, reducing the rate of wrong case.


 ●铸型质量恒定均一:Cast quality constant uniform
  本机采用高精度机械定位系统、微电脑控制系统、位置检测系统联动,整个造型过程全自动控制,无需人为因素干涉,所以造型质量稳定、均一、高效、可靠。
The machine adopts high precision mechanical positioning system, microcomputer, position detection system linkage, the modelling process are automatic control, without human factors interference, so the shape quality is stable, uniform, efficient and reliable.

●铸型高度可调,节省型砂 Mould height is adjustable, saves the sand
  上下压实板均可调,从而产生不同的铸型高度
Mould height is adjustable, saves the sand
●设有安全保护装置:Equipped with safety protection device

  先进的光幕保护,保证操作者的人身安全。

Advanced screen protection, ensure the personal safety of operators.


设备型号及主要参数 
Equipment model and main parameters

型号/项目

ZDST-4535

ZDST-5545

ZDST-6050

造型方式

水平分型,无箱式

造型速度

40

45

50

铸型尺寸

450×350

550×450

600×500

输入气压

0.5-0.7kg/cm²

压缩空气消耗量(0.6kg/cm²)

0.25m³/

0.35m³/

0.45m³/

消耗电力

4.2KW

7.5KW

11KW

体积

2.5*1.6*2.6

3.2*1.85*3.0

4.0*2.2*3.2

 

 型号Model  项目Project

造型方式Modeling methods               水平分型,无箱式Horizontal parting, no box

造型速度Modelling speed                    35About 35 seconds

铸型尺寸Mold size

 

输入气压The pressure of input air

压缩空气消耗量Compressed air consumption   0.25m/Mold

消耗电力Consumption of electricity

体积Volume 

 新型液压系统 New hydraulic system

 

 

相关产品:全自动水平无箱造型机|全自动铸造流水线|全自动制芯机等机械设备|造型机